Spray Foam Roofer – Mesa, Arizona
Looking for a roofing solution that can beat Mesa’s scorching heat and survive the monsoon season? Foam Co Roofing has the answer. Our high-performance spray foam roofs are lightweight, durable, and built specifically for Arizona’s extreme conditions.
Why Choose Foam Co Roofing for Spray Foam Roofing?
At Foam Co Roofing, we specialize in spray foam roofing systems tailored to Arizona’s climate. As a family-owned company with three generations of experience, we’ve built a reputation for quality, precision, and customer satisfaction.
Whether you’re upgrading a residential or commercial roof, you can trust us to deliver a durable, energy-efficient solution that lasts for decades.
Spray foam roofing reflects UV rays and insulates your home or business, helping reduce heat transfer and lower energy bills. It’s also seamless and waterproof, meaning fewer chances for leaks or weather-related damage. This system is especially effective for flat roofs, which are common in Mesa.
What Makes Spray Foam Roofing So Effective?
Insulation: Helps maintain indoor comfort by blocking heat.
Reflectivity: UV rays bounce off the surface, preventing sun damage.
Waterproofing: Forms a seamless barrier that eliminates leaks.
Versatility: Ideal for flat or low-slope roofs.
Energy Efficiency: Lowers your monthly cooling costs.
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Spray Foam Coatings
SILICONE COATING
Silicone Coating is an excellent choice for extending the lifespan and improving the performance of commercial and residential roofs in the desert climate.
ELASTOMERIC COATING
Elastomeric roof coatings offer an excellent solution for protecting and enhancing the performance of roofs in Arizona, providing benefits such as reflectivity, UV resistance, waterproofing, flexibility, durability, and ease of application.
POLYURETHANE COATING
Polyurethane foam roof coating is a protective, energy-efficient solution applied over Spray Polyurethane Foam (SPF) roofing systems. This coating seals, insulates, and waterproofs the roof, extending its lifespan and enhancing durability. It is highly resistant to **UV rays
How Our Spray Foam Roofing Process Works
Step 1: Initial Inspection & Roof Assessment
Every successful spray foam roof installation starts with a comprehensive roof evaluation. Our team conducts a thorough inspection to check for damage, moisture infiltration, ponding water, and structural issues. We assess the slope, drainage design, and substrate condition to determine whether any repairs or tear-off work are needed before application. Measurements are taken to plan for material usage and ensure that the foam will adhere properly and perform at its best.
Step 2: Surface Preparation & Cleaning
Proper preparation is key to ensuring strong adhesion and long-term performance. We begin by removing debris, old coatings, rust, and any loose materials. If necessary, we power wash or air-blow the roof surface to remove embedded dust and contaminants. Any cracks or weak spots are repaired, and we apply a primer when required—especially on metal or low-porosity substrates—to improve bonding and provide a clean surface for foam application.
Step 3: Masking & Protective Covering
Spray foam expands quickly upon application, so we take extra care to mask and protect all areas that don’t require foam. This includes skylights, HVAC units, vents, piping, parapet walls, and adjacent walls. We use plastic sheeting, tape, and custom-fit covers to prevent overspray and ensure a clean, professional finish. Proper masking not only protects your building but also results in a sharper-looking and more efficient install.
Step 4: Spray Foam Application
This is where the transformation begins. We apply spray polyurethane foam (SPF) in a liquid state using professional-grade equipment. The foam expands on contact, creating a monolithic, seamless layer that conforms to every surface—filling cracks, gaps, and joints. This creates a powerful insulation barrier and waterproof membrane. Depending on your needs, we typically apply foam in thicknesses of 1 to 1.5 inches, in multiple passes, to ensure even coverage and the right R-value.
Step 5: Shaping & Slope Adjustment
After the foam hardens (usually within minutes), we assess the surface for consistency. Any areas that require adjustment—such as low spots where water might pool—are reshaped or trimmed to maintain proper drainage. This step ensures your roof has the correct slope and no standing water issues, which is critical for flat roof longevity and water management.
Step 6: Protective Coating Application
To protect the foam from UV rays, moisture, and environmental wear, we apply a high-quality silicone or acrylic topcoat. This coating is sprayed on in multiple layers to achieve a target thickness of 20–30 mils. It acts as a durable outer shield, extending the roof’s life and enhancing performance. Optional granules can be embedded in the coating for extra durability, improved aesthetics, and slip resistance—especially helpful in high-traffic roof areas.
Step 7: Final Sealing & Edge Detailing
With the foam and coating in place, we finish the job by carefully sealing all penetrations, flashings, edges, and termination points. This step eliminates any remaining gaps or vulnerabilities and reinforces critical areas where leaks are more likely to occur. Attention to detail here ensures a watertight system and protects against long-term issues.
Step 8: Curing & Drying Time
Although the spray foam cures rapidly, the protective coating takes 8–24 hours to fully set depending on weather conditions. During this period, we recommend keeping the area clear of foot traffic and equipment to prevent damage. Curing may take slightly longer in cooler or more humid environments, but we’ll advise you on the best timing to resume normal rooftop access.
Step 9: Final Inspection & Cleanup
Once everything has cured, we conduct a meticulous final inspection to ensure every area is properly sealed, coated, and installed to our high standards. We look for inconsistencies, touch up any missed spots, and verify drainage performance. Then we remove all masking materials, clean up debris, and leave your site spotless—ready for use.
Step 10: Warranty & Maintenance Recommendations
We finish every project with a walkthrough and detailed explanation of your new roofing system. You’ll receive warranty documentation (usually covering 5-10 years depending on the system and coating used) along with maintenance tips. We recommend bi-annual inspections and periodic recoating every 5-10 years to maximize lifespan. Our team is always available for follow-up questions, inspections, and service.
Spray Foam Roofing FAQs
Spray polyurethane foam (SPF) is a high-performance roofing material that’s applied as a liquid and expands into a seamless, waterproof barrier. It fills cracks, gaps, and seams, forming a continuous layer that insulates and protects your home or commercial building from the elements. It’s especially effective on flat or low-slope roofs.
SPF roofing reflects the sun’s rays and offers superior insulation, reducing heat transfer into the building. This helps keep interiors cooler during Arizona’s extreme summer heat and warmer during the winter. As a result, you’ll likely see a reduction in your energy bills and a more comfortable indoor environment.
Yes, SPF roofing is completely waterproof. Once applied, it forms a monolithic layer with no seams or joints for water to penetrate. It’s especially effective at sealing around tricky areas like vents and flashing, and it directs water only toward proper drainage outlets.
With proper maintenance, a spray foam roof can last indefinitely. While the protective topcoat should be reapplied every 10–20 years, the underlying foam layer remains intact. Routine inspections and recoating are key to maximizing the system’s lifespan.
Absolutely. SPF can be applied in varying thicknesses to correct uneven surfaces or create gentle slopes for drainage. It’s a versatile option for improving roof performance and addressing low spots that typically collect water.
Yes. Spray foam roofing is made from sustainable materials and does not harm the ozone layer. Its ability to drastically reduce energy use also means a smaller environmental footprint over time compared to traditional roofing systems.
SPF roofing is low maintenance. Routine inspections (ideally twice a year), occasional cleaning, and timely recoating of the top layer every 10–20 years are all it takes to keep the roof in top condition. It’s a cost-effective long-term solution.
SPF roofing offers superior energy efficiency, waterproofing, and longevity compared to traditional repairs. It doesn’t require demolition, installs faster, and is three times stronger than typical roof patching materials. It’s also more environmentally friendly and cost-effective over the long term.